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Mix recovered flux before reusing to maintain its manufactured properties. Three-parts new flux mixed with one-part recovered flux works well. Consult the flux manufacturer for proper proportions.Fluxes classify as basic, acid, or neutral. Fluxes that contain oxides and break up easily during welding are basic. These provide oxidizing action and alloy with the weld metal to obtain desired mechanical properties. Acidic oxides break up slightly, for the same reasons. Welding voltage must remain within the range specified by the manufacturer of acidic and basic fluxes. Excessive arc voltage reduces the alloying of flux constituents with the weld metal. Neutral fluxes do not oxidize alloying elements or add alloying elements to the weld. As amperages increase, flux particle size should decrease. Excessive current for a particle size produces unstable art''s and uneven weldbead edges.

"We''re focusing our resources in engineering and product development at providing solutions for both heat and noise," Buckett said. He outlined a number of recent projects where Thermal Structures has done a complete thermal profile of the engine system as well as looking at the vibration involved and the operating environment of the equipment before selecting the materials. He added that the company has also recently worked with a number of diesel aftertreatment manufacturers in engineering both sound and heat products into those developing systems.

"We''re seeing opportunity in all these markets, as opposed to aerospace, which is already well served," Thorne said. Coastcast is probably the largest U.S. producer of titanium club heads today. Last year, it delivered about 1.25 million finished heads to various club manufacturers, down somewhat from the previous year. Despite the exodus of casting overseas, Bryan Rolfe, vice president of sales and business development, said Coastcast (which also produces stainless steel heads) was "absolutely" committed to maintaining its role in North America and was working to "wring the labor out" of its cost structure.

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